DI04000261 · Semester 4 · 5G scheme
Industrial Engineering and Management
Notes and solutions following the Gujarat Technological University (GTU) syllabus for DI04000261. Independent material — not issued by the university.
Mechanical EngineeringMechanical Engineering (CAD/CAM)
Materials
Complete Book
The whole syllabus, unit by unit, written for the exam.
Complete Book
140 pages
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PYQ Solutions
Past university papers, fully solved.
Solved past papers — detailed answers
24 pages · English + ગુજરાતી
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Syllabus units
Unit 1: Plant layout, Industrial Disputes and Safety
- Plant, Plant layout and its types
- Industrial disputes, Settlement of Industrial disputes, Collective bargaining, Conciliation, Mediation, Arbitration
- Indian Factories Act 1948 and its provisions related to health, welfare and safety
Unit 2: Work study
- Work study - Introduction, definition, techniques and role to enhance productivity. Basic procedure of method study.
- Methods of recording data for method study using standard symbols, process charts and diagrams.
- Preparation of operation (outline) process chart for given mechanical assembly components.
- Flow process chart and flow diagram. Multiple activity chart.
- Develop questioning techniques in analyzing data for method study. Also develop and improve the method, based on analysis of given data for operation process chart and flow diagram.
- Principles of motion economy applied in (a) use of human body, (b) design of work place layout & (c) design of tools and equipment.
- Micromotion study.
- Basic procedure of work measurement and equipments used in time study. Work elements and their types.
- Cumulative and fly back time measurement method. Concept of rating & rating scale.
- Time study Allowances-type, normal values and applications.
- Work content and Calculation of basic time and standard time.
- Concept of work sampling/ activity sampling.
Unit 3: Production Planning & Quality Control
- Production Planning and Control (PPC)- Introduction, Major functions.
- Concept of Critical Path Method (CPM).
- Basics of plant layout, Types of Production i.e. Mass Production, Batch Production and Job Order Production.
- Economic Batch Quantity (EBQ), Make or Buy decision
- Quality Control: Definition, Objectives, Types of Inspection: First piece, Floor and Centralized Inspection, Advantages and Disadvantages.
- Statistical Quality Control (SQC), Types of Measurements, Variable and attribute type control charts, Uses of X bar & R chart interpretations & examples.
- Uses of p and c charts, interpretations & examples. Application of software tool for SQC like Minitab, MS Excel etc.
- Operating Characteristics curve (O.C. curve), AQL.
Unit 4: Principles of Industrial Management
- Management, Administration, and Organization, F.W. Taylor's and Henry Fayol's Principles of Management.
- Concept of zero inventory, Just in time (JIT).
- Quality circle, zero defect, 5S concept.
- Training of Workers: Its types, Apprentice Training.
- On the Job training and Vestibule School Training, Job Evaluation and Merit Rating, Objectives and importance.
Unit 5: Recent trends
- Concept of Lean and Six Sigma and Applications of Lean Six Sigma in manufacturing and service industries.
- Reliability, availability and maintainability, distribution of failure and repair times, determination of MTBF and MTTR.
- Sustainable Manufacturing: Concept of Triple Bottom Line (TBL) Concept of carbon footprint. Life Cycle Assessment (LCA) Tools.
- Artificial Intelligence in Industry: Recently used AI tools in industrial Engineering. Applications in predictive maintenance, quality control and supply chain optimization.
About this course
Study materials, question papers, and solutions for Industrial Engineering and Management (DI04000261) - Diploma Engineering, Semester 4